Success Story

In a Continual Quest for Perfection, Mikron Relies on the Muscle of MITS

The Circumstances
Mikron Industries headquartered in Kent, Wash., designs and extrudes numerous products for the building industry including custom designed vinyl window and door systems and an engineered composite-MikronWood for a variety of applications including windows and exterior trims.

Mikron’s IS staff of 15 supports the company’s 1,000+ employees in five plant locations around the country. The company’s 7x24 operation is supported by nine UNIX servers running mvEnterprise on AIX.

Using a time-tested business style that has created successful enterprises worldwide, Mikron follows the principals of Dr. W. Edward Deming, whose teachings and philosophies focus on excellence—continuous improvement of product quality and customer service. And in this quest for quality MITS [Discover] found its niche at Mikron.

Being a Deming-based company means we continuously change things in the pursuit of perfection” said Steven Christensen, director of IS at Mikron. The implementation of the Deming philosophy had made an impression on the company, and had begun to impact Christensen and his IS staff from the report generation angle. “In the efforts towards continually improving processes at Mikron, we were doing more OLAP-type reports in addition to making reports more readable, or sometimes just changing columns, etc. There were constant, daily requests for ad hoc reports that used a lot of IS resources.”

The Solution
Before finding MITS, Christensen remembers the frustration typical of most IS professionals: “An IS staff is not necessarily very good at writing reports! The process does not ‘stretch’ them much and, therefore, they have a difficult time keeping focus. Our staff spent excessive time talking with users, when neither of them really spoke the same language. It was the classic problem that most companies have.”

Jump forward a few years and Christensen is still proud of Mikron’s continual quest for excellence, yet touting his contribution to meeting that goal with less frustration and time spent on the obstacles and complications that surround customized reports.

“Now that we have MITS as an OLAP and business intelligence tool, we can focus on a data vision as opposed to a problem vision,” Christensen said with satisfaction. “MITS is forward-looking and open enough to support most of the new requirements that our users and customers come up with, so we can more easily work through requirements that come up.”

The company installed a MITS configuration employing the MitsWeb component to enable users to access the MITS system with standard web browsers a few years ago and today depends heavily on its two data cubes for sales and customer service analysis and information. Lori Withrow, a sales forecast analyst responsible for the company’s demand planning function, is one of MITS’ mightiest users and biggest fans at Mikron. She supports sales, executive management and customers with MITS information on a daily basis.

“Once I understood the basic MITS capabilities and cubing concepts, it was quite easy to describe to the programmers where I wanted to go with it,” Withrow said. “And once the cubes were created, learning and using the application was absolutely a breeze.”

Christensen said it was also much easier to get approval to purchase MITS because it has such a rapid return-on-investment. “Most of the business intelligence tools that perform similar functions to MITS are a capital expense, outrageously expensive,” he explained. “When they’re that expensive, they need more infrastructure because you paid so much for it, and it’s got to look more important. If I’d bought one of those other tools, I’d have to go to the bank and get a loan. With MITS, I could just write a check!”

Besides its affordability, Christensen said there were two other features that sold him on the MITS solution: it is self-managed and scaleable. “We do next to nothing because once the evening downloads of data were set up, MITS just runs by itself. And in the future, as our company continues to grow and MITS isn’t fast enough, I know that it will scale well. I can just buy more hardware or T1 connections for our remote sites. These features were important to me.”

The Results
The biggest benefit in using MITS at Mikron, Withrow believes, has been the speed to market in terms of obtaining information quickly. “I don’t have to spend my time with programmers and inefficiently utilize the resources of the IS group just to get out a report,” she said. “MITS allows me to create my own reports. I love it. I can get what I need, when I want it, in the layout that I like. Plus, it easily exports to Excel for other users that need the information for their own report, charts, or spreadsheets.”

Withrow said she enjoys the increased efficiency that MITS has provided her as she supports Mikron’s sales force and customer base. “I support our customers in a variety of ways, either at the executive level, purchasing, or inventory management. In the past, I’d have to make a request to utilize IS resources that might involve programming. This process could sometimes take weeks. With MITS, I can respond to the customer immediately, and give a higher value back to our customers.”

Christensen agreed that the past scenario described by Withrow could sometimes be painful. “A report is always needed ‘five minutes ago.’ There wasn’t time to schedule it and plan for it so yes, it could often take weeks. But when a customer needs information, they need it right away. Once we started using MITS, that whole gamut of requests simply disappeared from the IS radar. MITS has really freed up our staff.”

Withrow, who was one of the first Mikron analysts to embrace MITS and realize its full potential, has become quite adept at manipulating the data and extracting exactly what is expected from customers and employees.

“The information required by a customer is quite different from that required by someone within Mikron,” Withrow said. “A regional sales team may want volume in terms of dollars, where a customer may want volume in terms of truckload shipments, or on-time delivery … and all of it is in different units of measure. The flexibility and detail of MITS is absolutely important to our overall customer service, especially as manufacturers within the supply chain move towards on-time delivery and higher customer service levels.”

Withrow, who said MITS has made everyone that uses it look like a hero within Mikron, summed up her enthusiasm in simple terms: “I can’t say enough good things about the product. It simply works. And it works well.

 
   
Company Profile:

Name:
Micron Industries

Distinction:
Designs and extrudes numerous products for the building industry

Plants:
5 locations in the US

Employees:
over 1000

ERP Software:
Custom

Database:
mvEnterprise

Web Site:
www.mikronvinyl.com
 
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